Grinding and turning of top jaws in the chuck

Design and mode of operation

In order to achieve high concentricity on the chuck, subsequently supplied hard top jaws and one-piece hard stepped jaws should be ground and marked for the work piece machining operation for which they are intended. Ausschleifen1
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Fig. 1

In a delivery condition, they suffice for chucking unmachined parts, where the serrations of the gripping surface are useful, but centering accuracy is not required. For exact chucking of already machined surfaces, subsequently delivered top jaws cannot be used without further measures being taken.

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The tolerance-related dimension variations of all components involved in the drive of the individual jaws result in varying radial positions of the three jaws as a result of their summation.
These differences are greater than the permissible radial eccentricities according to DIN 6386 and can be eliminated by grinding in the chuck in which the jaws are used.

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Information on turning as PDF-file

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Fig. 2

By marking the jaws 1, 2 and 3, it must additionally be ensured that the same jaw is always used in the same guide and with the same base jaw. Jaw grinding must take place in the operational chuck.
For grinding stepped jaws (FStB) or hard top jaws (FHB) for external chukking, a mandrel must be clamped as close as possible next to the surface to be ground (Fig. 1). Grinding takes place under clamping pressure. When grinding gripping surfaces for internal chucking, an appropriately dimensioned ring must be slipped over the steps of the jaws and clamped with the same force as used for the actual work (Fig. 2). This applies similarly to turning soft top jaws or monoblock jaws (FMB) or hard turning hardened top jaws in order to obtain a specific clamping diameter.

SafetySafety information
for top jaws:

  • Check shop-built top jaws for perfect serration pitch.
  • Check that no hardening distortion has occurred.
  • Recalculate strength of shop-built top jaws using clamping force (see also BA No.110.50.05.01D, Chapter 6.2.1).
  • At high speeds, soft top jaws and shop-built top jaws should be as lightweight as possible, but not to the detriment of strength!
Special top jaw types must be recalculated in conjunction with the associated chuck in addition to the usual calculation of clamping force! The provision of a marking with the maximum speed or clamping force is useful.

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Attention
Grinding / turning of top jaws under clamping pressure!
The FORKARDT range of chuck jaws includes a large selection of special jaws and clamping inserts,
e.g. for indexing applications. Contact us for more information.